Description

Stainless Steel Threaded Bushings

A stainless steel threaded bushing, or reducing bush, connects two different thread sizes in a single compact fitting. It carries a larger male thread on the outside and a smaller female thread on the inside, allowing a line or port to be stepped down without a separate reducer.

Forged to ASME B16.11 in 304/316 stainless, bushings are supplied in hexagon-head and flush (recessed) patterns and in NPT, BSPT and BSPP threads. They are an economical way to adapt an oversized port to a smaller fitting, valve or instrument.

Manufacturing & Construction

Our threaded bushings are produced by hot forging bar or billet, which aligns the grain flow with the shape of the fitting and eliminates the porosity associated with castings. The forgings are then solution-annealed, machined to the ASME B16.11 body dimensions and thread-cut to the required NPT, BSPT or BSPP form. Every piece is finally pickled and passivated to restore the passive chromium-oxide layer that gives stainless steel its corrosion resistance.

Material Grades & Chemical Composition

The fittings are supplied as standard in austenitic grades 304, 304L, 316 and 316L, with higher alloys available on request. The low-carbon (L) grades are preferred where the fitting will be welded, as they resist sensitisation and intergranular corrosion in the heat-affected zone. Typical chemical composition (per ASTM A182) is shown below.

Dimensions & Standards

Dimensions, wall thickness and thread lengths conform to ASME B16.11 (forged fittings), with BS 3799 and MSS SP-83 also referenced. The standard size range is 1/8″ to 4″ nominal bore. Body dimensions increase with pressure class, so a Class 6000 fitting has a heavier wall than a Class 3000 fitting of the same size. Full centre-to-end and thread-engagement figures are available on our dimensional datasheet.

Pressure Class & Temperature Ratings

Threaded fittings to ASME B16.11 are rated by pressure class. Each class is derived from the strength of a matching schedule of pipe, and the allowable working pressure reduces as temperature rises. This product is available in Class 2000, 3000 and 6000.

Because austenitic stainless retains useful strength at elevated temperature and remains tough at cryogenic temperature, these fittings serve across a very wide temperature band; the exact allowable pressure at your design temperature should be taken from the ASME B16.11 rating tables for the selected class and grade.

Threading & Sealing

We supply three thread forms so the fitting can be matched to any piping standard. Tapered threads (NPT, BSPT) seal on the thread flanks with PTFE tape or sealant; parallel threads (BSPP) require a bonded washer, O-ring or gasket to seal.

Testing, Inspection & Certification

Each heat is verified for chemical composition and mechanical properties (tensile, yield, elongation and hardness). Positive material identification (PMI) confirms the grade, and hydrostatic or pneumatic testing, dye-penetrant examination and intergranular corrosion (IGC) testing to ASTM A262 are carried out where the order requires. Fittings are marked with the heat number, size, grade, class and brand, and are supplied with an EN 10204 3.1 mill test certificate with full traceability.

Installation Guidelines

To make a reliable, leak-free joint and to adapt a larger threaded port to a smaller thread size correctly:

• Confirm both the outer (male) and inner (female) thread sizes and forms before assembly.
• Apply PTFE tape or sealant to the male thread and screw the bushing into the larger port.
• Then thread the smaller pipe or fitting into the bushing, again with sealant on the male thread.
• For flush bushings, use the internal drive (square/allen) to make up in a recessed location.

Applications & Industries

Stainless steel threaded bushings are used across oil & gas, petrochemical and refining, chemical and fertiliser plants, power generation, pharmaceuticals, food and dairy, water treatment, shipbuilding and general engineering — anywhere a compact, corrosion-resistant, high-pressure screwed connection is needed.

Specifications at a Glance

Frequently Asked Questions

Q1. What is the difference between a bushing and a reducing coupling?

A bushing is a single-piece fitting with a male thread outside and a female thread inside, so it reduces size within an existing port and takes up little space. A reducing coupling has two female ends and joins two pipes of different sizes in line.

Q2. How is a reducing bushing specified?

By its two thread sizes, for example 1″ × 1/2″, where the first figure is the larger (outer/male) thread and the second is the smaller (inner/female) thread.

Q3. What is the difference between a hex bushing and a flush bushing?

A hex bushing has an external hexagon for a spanner and projects from the port, while a flush (face) bushing has an internal drive and sits flush with the fitting face for use in tight or recessed locations.

Q4. Can a bushing be used to change thread type as well as size?

Yes, combination bushings that reduce size and change thread form (for example NPT to BSP) can be produced to order for adapter duties.

Q5. Do bushings reduce the flow bore?

Yes — a bushing steps the bore down to the smaller thread size, so it introduces a restriction; where full flow must be preserved a different fitting arrangement is required.

Q6. Are threaded bushings suitable for high pressure?

In the appropriate class (up to Class 6000) and grade, forged bushings are suitable for high-pressure service; select the class to match the system design pressure.

Q7. What material grades are your threaded bushings available in?

They are manufactured in austenitic stainless steel grades ASTM A182 F304, F304L, F316 and F316L as standard, with F321, F310, 904L and duplex/super-duplex (F51, F53, F55) available on request. Grade selection depends on the operating temperature, media and corrosion environment.

Q8. What is the difference between 304 and 316 for threaded fittings?

Grade 316 contains 2–3% molybdenum, which gives significantly better resistance to chlorides, pitting and crevice corrosion, making it the preferred choice for marine, coastal and aggressive chemical service. Grade 304 is more economical and well suited to fresh water, steam, food and general industrial use.

Q9. What does the pressure Class (2000/3000/6000) mean?

The class is a pressure–strength rating defined by ASME B16.11. Class 2000 threaded fittings are rated on the basis of Schedule 80/XS pipe, Class 3000 on Schedule 160 and Class 6000 on Schedule XXS. A higher class means a heavier body and a higher allowable working pressure at a given temperature.

Q10. Which thread standards do you supply — NPT, BSPT or BSPP?

We supply NPT (ANSI/ASME B1.20.1, tapered), BSPT / R (BS 21 / ISO 7-1, tapered) and BSPP / G (BS 2779 / ISO 228, parallel). Tapered threads seal on the thread flanks; parallel threads require a bonded seal, washer or O-ring. Always match the fitting thread to the mating component.

Q11. What size range is available?

Standard sizes run from 1/8″ up to 4″ nominal bore. Intermediate and reducing combinations are available, and larger or special sizes can be produced to order.

Q12. Are the fittings forged or cast?

Our threaded fittings are hot forged and then machined and threaded. Forging produces a dense, void-free grain structure with superior mechanical strength and pressure integrity compared with cast fittings.

Q13. What test certificates are provided?

Every consignment is supplied with an EN 10204 3.1 mill test certificate covering chemical composition and mechanical properties, with heat-number traceability. 3.2 certification, PMI (positive material identification), hydrostatic/pneumatic test, dye-penetrant and IGC (intergranular corrosion) reports can be provided on request.

Q14. How should the threaded joints be sealed?

Tapered threads are normally sealed with PTFE tape or a suitable thread sealant applied to the male thread, then made up hand-tight plus the recommended number of turns with a wrench. Do not over-tighten, which can gall the stainless threads or split the fitting.

Q15. Do stainless steel threads gall, and how is it prevented?

Austenitic stainless can gall (cold-weld) if threads are made up dry and fast. Galling is prevented by using PTFE tape or an anti-seize/thread sealant, assembling slowly, and avoiding excessive torque. Using dissimilar grades on the two halves also reduces the tendency.

Q16. Can you supply custom sizes, grades or private marking?

Yes. In addition to the standard range we manufacture to customer drawings and specifications, including special sizes, higher classes, alternative grades and customer-specified heat/marking and packaging.

Request a Quotation

Stainless Steel Fittings India manufactures, stocks and exports the complete range of stainless steel threaded fittings in grades 304, 304L, 316 and 316L, in NPT, BSPT and BSPP threads and Classes 2000, 3000 and 6000. Every order is supplied with EN 10204 3.1 mill test certificates and full traceability, with custom sizes, grades and thread forms available.

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